

There are two really good YouTube videos on this:
One is by Ralph Jones III – who I enjoy just listening to for the accent! He has a lot of other great videos too.
The second is The Beekeeper’s Workshop. The Beekeeper’s Workshop has lot’s of great videos and a lot of blueprints on their main site as well. I’ve watched all of their videos and I get a kick out of how much they sound like Sheldon Cooper’s Fun With Flags videos.
I have found a couple of things that work easier for me.
For starters, you should use lead-free solder. Ralph said he had a problem with this but TBW’s video advised using flux and that seemed to make it work great for me.
Ralf also suggested getting a plug cutter to make the wooden ends. However, 3/4″ plug cutters are really hard to find and they only cut 1/2″ deep. Now I have to shave down a 1×4 to 1/2″ to get the plugs. A wooden dowel may have been easier.

Oh and on the subject of wire. Every video I watch says “Just use #8 Hardware Cloth” as if you can find it at any feed store – YOU CAN’T. I went to every store in a 90 mile radius of the Delta and no one sold it. I eventually bought it from Amazon.com (Wal-Mart also had it Online).
The last thing I learned was to build a stand for your soldering iron so you don’t have to hold it. This gives you two hands free and prevents burns – a problem I solved a day too late.
I can make about 5 of these an hour while I watch TV. That gives me 10 a night. I figure I will need about 600 for next year and so I should have no problem getting that many done.
So here is what you do:
Step 1 – Cut a 3″x3″ piece of #8 Hardware Cloth. (that is 24 squares by 24 squares).
Step 2 – Roll the hardware cloth around a 3/4″ Dowel. I made two 5″ dowels and rounded off one end of each with sandpaper.
Sep 3 – Wrap a wire bread tie around the wire to hold it in place.
Step 4 – Dab flux on the two spots you want to solder and then solder the cage together. Make sure to let solder get down to the second layer.
Step 5 – At one end snip the wire 4 squares up every 2 or 3 squares. Then fold them in onto the end of the dowel. I use my second dowel to mash the ends tightly closed.
Step 6 – Add flux and solder the end to keep it from opening back up.
Pretty Simple. So give it a try and let me know how it works out for you.